Cryopreservation bags and method of use thereof for closed system, high capacity cell-banking

ABSTRACT

The disclosure provides a cell freezing and storage bag assembly and a method for using the assembly in banking eukaryotic cells for later seed train expansion. The bag is constructed principally of fluorinated ethylene propylene (FEP) fabric, and is designed to be filled such that the cell suspension has a very thin cross-section. The bag design includes at least an inlet conduit and an outlet or inoculation conduit, which can be sterilely welded to the source of the eukaryotic cells. The use of at least two sterile-weldable conduits allows for “closed system” filling of the bags, which significantly reduces the risk of contamination relative to other cell-banking methods. The bag also include a sleeve, which can be thermo-welded to form an enclosure, which protects the inlet and outlet conduits against contamination and mechanical damage during freezing, storage and subsequent thawing. In the method, once each bag is filled, its corresponding inlet conduit is sealed, and both the inlet and outlet conduits are enclosed within the bag&#39;s sleeve. This closed system method obviates the need for sterile environments (e.g. laminar flow unit).

CROSS-REFERENCE TO OTHER APPLICATIONS

This application claims priority to US provisional application numberU.S. Ser. No. 62/037,181, filed on 14 Aug. 2015, and herein incorporatedby reference in its entirety.

FIELD OF THE INVENTION

The present invention relates to a flexible cryopreservation bagassembly and method for the freezing, storing, and transferring ofeukaryotic cells, including mammalian, avian and insect cells. Thesecells are used to inoculate a bioreactor.

BACKGROUND OF THE INVENTION

Biotechnology products, including recombinant viral vectors, typicallyinvolve introducing some genetic modification into eukaryotic cells andthen growing these cells in a bioreactor or in multiple large cellculture dishes or vessels. Other important products include virusvaccine strains and modified live viruses.

For the production of a recombinant viral vectors, virus vaccinestrains, and modified live viruses, a uniform cell source is needed toinoculate bioreactors or cell culture vessels. Typical cell sourcesinclude specific lines of genetically modified eukaryotic cells andcontrolled cell clones having cGMP status. This provides a basis for aManufacturer's Working Cell Bank (MWCB). An MWCB consists of manyaliquots (portions) of a cell suspension, each containing the same typeof cells and approximately the same number of cells. These aliquots areprepared on the same day and frozen at the same time. The aliquots arethen kept at very cold temperatures (cryopreserved). For each run, oneor more of these aliquots of cells is thawed to provide the samestarting point as any other run with the same cells.

Successful inoculation of a bioreactor or cell culture vessels witheukaryotic cells requires a minimum cell density to achieve proper cellgrowth. If the cell density is below the minimum level, additional timeis required to achieve commercial cell growth levels, which adds expenseto the process and increases the opportunity for contaminants to enterthe cell environment. If the cell density is too high, the nutrients inthe media can be depleted, which may result in reduced cell growth,lower cell productivity and possibly death of the cell culture.

OTHER REFERENCES

U.S. Pat. No. 6,670,175 (to Bayer Pharmaceuticals) discloses and claimspolytetrafluoroethylene (PTFE) cryopreservation bags, whereas thedisclosure provides fluorinated ethylene propylene (FEP) bags and amethod for using the bags in a closed system cell banking scheme. FEP isa copolymer of hexafluoropropylene and tetrafluoroethylene. It differsfrom the PTFE resins in part, in that it is melt-processible usingconventional injection molding and screw extrusion techniques.Fluorinated ethylene propylene was invented by DuPont and is sold underthe brand name Teflon® FEP. Other brand names are NEOFLON® from Daikinor DYNEON® FEP from Dyneon/3M.

U.S. Pat. No. 8,177,123 (to Sartorius Stedim) discloses systems andmethods for freezing, storing and thawing biopharmaceutical materials.

WO 2006/078796 A2 (Michael Cohen) discloses an apparatus and method forstem cell preservation and usage.

Yet despite the foregoing and other efforts in the field, the risk ofcontamination during filling, thawing and emptying of freezer bagsremains a critical challenge. Accordingly, apparatuses and methods arerequired to reduce the risk of contamination and to better controlcryopreservation, relative to current cell-banking approaches.

SUMMARY OF THE INVENTION

Currently, the lead time for cell amplification is unacceptably long andthere are too many open phases during the filling and draining steps. Tosolve this problem, the instant disclosure provides is a novel cellfreezing and storage bag assembly and method for using the assembly incryo-banking eukaryotic cells for later seed train expansion. The bag isconstructed principally of fluorinated ethylene propylene (FEP) fabric.The bag is designed to be filled to a fraction of its maximum capacityso that the cell suspension has a very thin cross-section. The bagdesign includes at least an inlet conduit and an outlet or inoculationconduit, which can be sterilely welded to the source of the eukaryoticcells. The use of at least two sterile-weldable conduits allows for“closed system” filling of the bags, which significantly reduces therisk of contamination relative to other cell-banking methods.

The bag also includes a sleeve, which can be thermo-welded to form anenclosure, which protects the inlet and outlet conduits againstcontamination and mechanical damage (PVC is brittle at low temperatures)during freezing, storage and subsequent thawing. In the method, onceeach bag is filled, its corresponding inlet conduit is sealed, and boththe inlet and outlet conduits are enclosed within the bag's sleeve. Thesleeve is separate from the enclosure containing the cells and mayreceive label. Because the sleeve is closed, it avoids contact betweenoutlet conduit and water from the water-bath at thawing, decreasing therisk of contamination. During inoculation, the contents of the bag aredrained via a sterile-weldable outlet conduit or inoculation line.Protective “openwork” cassettes allow for optimal thermal transferbetween the outside environment (e.g. water-bath or liquid nitrogen) andthe cell aliquots.

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings incorporated in and forming a part of thespecification illustrate several aspects of the present inventions, andtogether with the description serve to explain the principles of theinventions. The components of the drawings are not necessarily to scale,emphasis instead being upon clearly illustrating principles of thepresent inventions.

FIG. 1A is a drawing of a particular embodiment of the cryopreservationbag;

FIG. 1B is a drawing of another view of the cryopreservation bag;

FIG. 1C is a picture of an actual cryopreservation bag, made accordingto the disclosure, with its sleeve sealed to enclose the inlet andoutlet conduits;

FIG. 2A presents a front view (left) and rear view (right) of aprotective metal cassette, which encloses the bags during freezing,storage and thawing;

FIG. 2B presents another example of the cassettes, in its closedposition;

FIG. 3A is a picture of a typical hand-held thermo-welder;

FIG. 3B is a picture of a table-top sealer, which may be employed toseal cryopreservation bags;

FIG. 3C is a picture of a thermo-welding device, which aseptically joinsplastic tubing (e.g. inlet and outlet conduits);

FIG. 4 is a schematic drawing depicting thawed bags being inoculatedinto a bioreactor.

DETAILED DESCRIPTION OF THE INVENTION

As used herein, the term “batch culture” refers to a cell culturingtechnique in which a quantity of fresh culture medium is inoculated withcells that rapidly enter a logarithmic growth phase and in which thegrowth medium of the culture is not continuously removed and replacedwith fresh medium.

As used herein, the term “fed batch culture” refers to a cell culturingtechnique in which a quantity of fresh culture medium is inoculated withcells initially, and additional culture nutrients are fed (continuouslyor in discrete increments) to the culture during the culturing process,with or without periodic cell and/or product harvest before terminationof culture.

As used herein, the term “perfusion culture” refers to a cell culturingtechnique in which a quantity of fresh medium is inoculated with cellsthat rapidly enter a logarithmic growth phase (as above) and in whichthe growth medium is continuously removed from a culture and replacedwith fresh medium.

As used herein, the term “bioreactor” shall refer to a vessel forculturing cells.

In one embodiment, the bioreactor is a “flexible bag bioreactor”. A“flexible bag bioreactor” is a sterile chamber capable of receiving aliquid media and which additionally comprises connectors, ports,adaptors and flexible tubing. In one embodiment, the chamber is made ofplastic. In a specific embodiment, the chamber is made of multilayeredlaminated clear plastic. In a further specific embodiment, the chamberis made of multilayer laminated clear plastic and has a fluid contactlayer made of FEP.

Additionally, the connectors, ports, and adaptors may be made from anykind of plastic including but not limited to: polyethylene,polypropylene, and polycarbonate while the tubing may be constructedfrom any kind of plastic including but not limited to: thermoplasticelastomer or silicone (e.g. platinum-cured silicone).

Appropriate “flexible bag bioreactor” chambers can be commonly found inthe art and include, but are not limited to, those described in U.S.Pat. No. 6,544,788, which is herein incorporated by reference in itsentirety.

As used herein, “fluorinated ethylene propylene (FEP) fabric” refers toa flexible material that resembles a film or cloth made by any meansfrom FEP. Fluorinated ethylene propylene was invented by DuPont and issold under the brand name Teflon® FEP. Other brand names are NEOFLON®from Daikin or DYNEON® FEP from Dyneon/3M. Saint-Gobain also providessimilar bag/fabric combinations.

The “inlet conduit” is a flexible tube through which cells are added tothe cryopreservation bags prior to freezing and storage. Polyvinylchloride is a preferred material for both the inlet and outlet conduits.Similarly, the “outlet conduit” is a flexible tube through which cellsleave the cryopreservation bags subsequent to thawing.

When cell freezing bags of the present invention are used, they will beplaced on their side in a metal cassette (also referred to as a box orcanister) in a substantially level orientation. The cell suspensionthickness at any point within a bag should not exceed approximately 10or 11 millimeters. If cell suspension thickness are substantially morethan 10 or 11 millimeters, the cells adjacent to the bag surface willexperience different freezing and thawing conditions than cells at theinterior of the suspension, and may react differently over the course offreezing and thawing and when subsequently used in a bioreactor. Theterm “thin cross section” refers to the foregoing dimensions.

Cell freezing and storage bag assembly: The assembly includes the cellfreezing bag and associated tubing, ports and interconnects.

As used herein, the term “cryopreservation” refers to a process by whichcells, tissues, or any other substances susceptible to damage caused bytime or by enzymatic or chemical activity are preserved by cooling andstoring them to sub-zero temperatures.

As used herein, the term “cryobanking” refers to a technique by whichcells are mixed with a cryoprotectant (e.g. DMSO with or withouthydroxyethyl starch (HES)) and placed in a container appropriate forstorage under cryopreservation conditions. These containers are thenfrozen using techniques well known in the art and stored at lowtemperatures, typically between about −130° C. and about −196° C. Thecollection of cells obtained by the process is a cell bank.

As used herein, the term “master cell bank” shall refer to a culture ofcells (e.g. fully characterized cells) that have been grown from asingle clone, dispensed into storage containers (e.g. dispensed into thecontainers in a single operation), and stored under cryopreservationconditions as described above. In certain embodiments, the cells aresuitable for later use in a production cell culture and a furtherharvest of the therapeutically relevant proteins and/or viruses,including viruses, produced thereby.

As used herein, the term “cryobag” is a sterile chamber that is capableof receiving a liquid medium, is appropriate for cold storage betweenabout −130° C. and about −196° C., and may additionally compriseconnectors, ports, adaptors and flexible tubing. As described herein,the cryobag is ideally constructed of Fluorinated Ethylene Propylene(FEP).

As used herein, the term “shake flask” shall refer to a vessel used as aculture flask in which the medium is constantly agitated duringincubation.

As used herein, the term “shake flask seed train” shall refer to amethod of cell expansion in which an aliquot of cells is first cultured(seeded) in a shake flask and grown therein. The cells are culturedaccording to their growth rate and are usually split into larger and/ormultiple vessels during their growth until the biomass has reached alevel sufficient to inoculate a bioreactor.

As used herein, the term “seed density” shall refer to the initial celldensity at which a flask or bioreactor is inoculated.

As used herein, the term “therapeutically relevant protein” shall referto any protein that may be used to create a treatment for a disease ordisorder or to treat a disease or disorder in an animal, includingmammals such as mice, rats, monkeys, apes, and humans. These proteinsmay include, but are not limited to, binding polypeptides such asmonoclonal antibodies, Fc fusion proteins, anticoagulants, bloodfactors, bone morphogenetic proteins, engineered protein scaffolds,enzymes, growth factors, hormones, interferons, interleukins, andthrombolytics.

Accordingly, in a preferred embodiment, the invention provides a cellfreezing and storage bag that supports a new method for a closed phasecell-banking system.

In an embodiment, the bag is constructed principally of FEP. The bag isdesigned to hold enough cells that a bioreactor or cell culture vesselscan be inoculated directly from its contents. The bag is designed to befilled to a fraction of its maximum capacity so that when placed on itsside, the cell suspension has a very thin cross-section. The bag designincludes a transfer set that can be sterilely welded to the source ofthe eukaryotic cells. The bag design includes at least an inlet conduitand an outlet or inoculation conduit, which can be sterilely welded tothe source of the eukaryotic cells. The use of at least twosterile-weldable conduits allows for “closed system” filling anddraining of the bags, which significantly reduces the risk ofcontamination relative to other cell-banking methods.

The bag also include a sleeve, which can be thermo-welded to form anenclosure, which protects the inlet and outlet conduits againstcontamination and mechanical damage during freezing, storage andsubsequent thawing. In the method, once each bag is filled, itscorresponding inlet conduit is sealed, and both the inlet and outletconduits are enclosed within the bag's sleeve. The sleeve is separatefrom the enclosure containing the cells, such that it does not interferewith thermal transfer. During inoculation, the contents of the bag aredrained via a sterile-weldable outlet conduit or inoculation line.

The cell freezing bag of the present invention is made of a FEP fabricin place of EVA and PFE (prior art bags). FEP fabric is flexible atminus 196° C. (the temperature of liquid N₂). Because of its flexibilityat low temperature, and in turn the reduced possibility of lowtemperature fracture, this fabric feature provides additional protectionto the contents of the cell freezing bag during freezing, long-termstorage, and thawing.

The cell freezing bag is designed to hold up to 400 mL of cellsuspension, 400 times the volume typically frozen in screw top vials.Volumes from as little as a several milliliters up to at least about 400mL, or even larger volumes, are also possible using the disclosedcryopreservation bag design. The cell densities are comparable for thenew cell freezing bags and the vials that are currently used. Because ofthis volume difference, the bags can hold approximately 100 (or up toabout 400) times more cells than the vials. A single cell freezing bagcontains enough cells to allow direct inoculation of a bioreactor oranother suitable cell culture vessel. Several bags may be used toinoculate very large vessels.

The cell suspension volumes to be frozen are a fraction of the cellfreezing bag potential capacity. This limits the thickness of the cellsuspension. Because the cell suspension is thin, heat transfer is rapidand the cells can be frozen and thawed uniformly at an optimal rate.Uniform freezing and thawing help ensure the homogeneity of the cells.

The cell freezing bags are to be manufactured with an integral inletconduit and outlet or inoculation conduit. The conduits are composed oflengths of flexible tubing, and most particularly made of PVC. When thebags are to be filled, the inlet conduit is sterilely welded to a lengthof tubing that is in fluid communication with the source of the cellsuspension. Sterile welding devices and methods are well-known to thoseskilled in the art of preserving cells or other biological materials.This “closed system” procedure virtually eliminates the chance ofcontamination when the bags are filled and drained.

Each leg of the transfer set is connected to the cell freezing bag. Eachleg has a pinch clamp or similar device to control the flow of cells tothe attached cell freezing bag. The transfer set and attached bags aresterilized and delivered as a unit. For each bag the filling sequenceis:

a) the inlet conduit is sterilely welded to a one leg, which is in fluidcommunication with a source of cells;

b) the pinch clamp on the attached transfer set leg is opened;

c) the cell suspension is pumped into the bag via its inlet conduit;

d) the pinch clamp is closed;

e) the inlet conduit is thermo-sealed,

f) the bag is cut above the seal made in e), disconnecting the bag fromthe transfer set without having exposed its contents to the outside air(i.e. closed phase);

g) the inlet and outlet conduit are withdrawn inside the bag's sleeve,and the bag is placed inside a protective metal casing, which will beused to house the bag during freezing and storage (this step is usefulwhen a plurality of bags must be processed);

h) the bag is temporarily removed from its protective casing, and itssleeve is sterilely thermo-sealed to produce a new compartment, whichencloses the inlet and outlet conduits. The enclosure protects the inletand outlet conduits from direct exposure to liquid N2 and water baths;

i) the metal case is now closed around the filled and sealed bag, andlowered to the appropriate storage temperature.

If the cell suspension is pumped at a constant rate, the bags can befilled based on a fixed time interval. Once the inlet conduit is sealedand cut, the transfer set is no longer attached to the bag. Thiseliminates one of the points of vulnerability during storage.

This invention uses an outlet conduit for draining the bags contents.This conduit remains sterilely sealed during filling, freezing, storageand thawing of the bag. The outlet conduit may alternatively be referredto as an inoculation line. One end of the inoculation line is attachedto the body of the cell freezing bag. This attached end communicatesfreely with the compartment that contains the cell suspension. Duringstorage, the inoculation line is protected from mechanical damage bybeing tightly enclosed (along with the sealed inlet conduit) in acompartment (i.e. the enclosure formed when the bag's sleeve isthermo-sealed in step (h) above. When the contents of the bag are to beused, the free end of the inoculation line is sterilely welded to alength of tubing that is connected to the inoculation bioreactor or cellculture vessels.

Accordingly, the invention encompasses a new method for the seed trainexpansion of eukaryotic cells. Under this new method, the number ofcells in each aliquot of the Manufacturer's Working Cell Bank (MWCB) isincreased. This reduces the extent to which cells must be multiplied inthe seed train expansion. It is also possible to increase the number ofcells per aliquot by concentrating them (see for example US2014/0273206, to Genzyme). Applicant envisions that a combination ofboth the instant high volume, closed phase cell-banking method, combinedwith a concentration method, would be extremely advantageous.

In one embodiment, the invention provides a high capacity, closed phase,cryopreservation cell banking system, comprising:

-   -   a. a user interface for controlling and monitoring the        dispensing of liquid biological materials into a plurality of        cryopreservation bags;    -   b. a plurality of cryopreservation bags, comprised of at least        two sterile-weldable fluid conduits;    -   c. a plurality of fluid connections, adapted to fill the        plurality of bags;    -   d. a thermo-sealing means, for sealing tubing and bags;    -   e. a plurality of metal cassettes for containing, freezing,        storing & thawing the bags.

In a particular embodiment, the bags are made principally or entirely offluorinated ethylene propylene (FEP) and the conduits are madeprincipally or entirely of polyvinyl chloride (PVC). In one embodiment,the bags consist of one inlet and one conduit.

In another embodiment, the bags comprise a sleeve, into which the fluidconduits may be sealed, after the bags have been filled with biologicalmaterials, to prevent contamination of the biological materials, and toprevent mechanical damage to the fluid conduits, during freezing,storage and thawing.

In one embodiment, the high capacity cryopreservation bag comprises:

-   -   a. a first fluorinated ethylene propylene (FEP) enclosure;    -   b. at least one rigid FEP inlet conduit, in fluid connection        with the first enclosure, and connectable to a first flexible        PVC tubing;    -   c. at least one rigid FEP outlet conduit, in fluid connection        with the first enclosure, and connectable to a second flexible        PVC tubing; and    -   d. an FEP pouch, which is initially open at one end, and which        is contiguous with the first enclosure, but thermosealed        therefrom, and encircling both the rigid inlet conduit and the        rigid outlet conduit, such that the pouch is neither in fluid        communication with the first enclosure, nor the inlet nor outlet        ports; and wherein the pouch extends sufficiently far enough        such that when the first enclosure has been filled with the        biological material, the PVC tubes may be withdrawn into the        pouch, which is then thermosealed to form a second enclosure,        which now contains both PVC tubes.

In an embodiment, the second enclosure of the cryopreservation bagcontains a sleeve or other means for receiving and containing a label,which may be used to recite information about the bag's contents.

In another embodiment, the rigid FEP inlet conduit is connected to theinlet flexible PVC tubing via a rigid plastic barb-type taper connector;and, the rigid FEP outlet conduit is connected to the outlet flexibletubing via a rigid plastic barb-type connector. In this embodiment, eachconnector is tapered on both sides such that they can fit tightly insidetheir respective conduits.

In an embodiment, the conduits are encircled by retaining rings.

In another embodiment, the second enclosure protects the PVC tubesagainst damage and contamination that can occur during freezing, storingor thawing of the bag.

In an embodiment, the bag has been filled with the biological materialand the PVC tubes have been withdrawn into the thermosealed secondenclosure. The filled bag is now ready to be subjected to loweredtemperatures, down to the appropriate storage temperature (e.g. liquidN₂). In an embodiment, the second enclosure contains a label.

In an embodiment, the invention provides a cryopreservation bagcassette, which is adapted to contain a cryopreservation bag accordingto the instant disclosure. The cassette contains and protects the bagduring freezing, storage and thawing.

In an embodiment, the invention provides a closed system process forbanking large volumes of cells comprising the following steps:

-   -   a. connecting the high capacity bag according to the disclosure        to the high capacity closed banking system of the disclosure;    -   b. bringing a source of cells into fluid connection with the        system;    -   c. allowing the cells to come into fluid contact with the bags        and to fill each bag to a desired capacity;    -   d. aseptically thermo-sealing each of the inlet PVC tubes;    -   e. withdrawing both the inlet tubing and the outlet tubing into        each bag's pouch;    -   f. thermo-sealing each pouch to enclose and protect the PVC        tubes and the labeling;    -   g. placing the bags into the cassettes; and    -   h. freezing the bags within their respective cassettes thereby        banking the large volumes of cells.

In an embodiment, the invention provides a closed system method forthawing and dispensing cells banked according to the instant disclosure,comprising the following steps:

-   -   a. exposing each sealed bag to a water bath containing water at        a suitable thawing temperature;    -   b. cutting the thermo-sealed enclosure to allow access to the        outlet or inoculation conduit (as this is a closed system,        laminar flow cabinet conditions are not required);    -   c. sterilely welding the inoculation conduit to tubing, which is        in conditional fluid communication with a target bag, vessel or        bioreactor;    -   d. draining each bag into the target bag, vessel or bioreactor;        thereby thawing and dispensing the banked cells.

In an embodiment, a dedicated inoculation bioreactor may be directlyinoculated by sterilely transferring the contents of the cell freezingbag to the bioreactor or other appropriate cell culture vessels. Thisinoculation may take place without any intervening tissueculture-flasks, roller bottles, shake flasks, or comparable vessels. Theinitial volume of the culture in the dedicated inoculation bioreactormay be, for example, 2 L, increasing to 15 L as the cells multiply.Accordingly, with a common cell concentration of 150×10⁶/ml, and bagcapacity of 400 mL, it is possible to seed a 200 L vessel directly at acommon cell seeding concentration of about 0.3×10⁶/ml.

In an embodiment, the closed phase, cell-banking system may be used tofreeze and store any one of the following: prokaryotic cells, eukaryoticcell lines, modified cell lines, cell lines harboring recombinant viralvector, concentrated antigens (e.g. inactivated FMD virus or virions)and DNA vaccines.

In one embodiment, the cells are mammalian cells. In another embodiment,the mammalian cells are selected from the group consisting of: CHO,CHO-10-DBX11, CHODG44, CHO-S, CHO-K1, Vero, BHK, HeLa, COS, MDCK,HEK-293, NIH-3T3, W138, BT483, Ils578T, HTB2, BT20, T47D, NSO, CRL7030,HsS78Bst cells, PER.C6, SP2/0-Agl4, and hybridoma cells. Insect cells asSf9 might also be a target for Merial

In another embodiment, the cells are stably transfected or transducedcells.

EXAMPLES Example 1

FIG. 1 depicts a bag according to the instant disclosure. Shown in FIGS.1A and 1B are an FEP bag (1); a first PVC conduit (2); a second PVCconduit (3); and an optional porous filter, to allow for a gas (e.g.ethylene oxide) sterilization process (4). The inlet conduit (2) andoutlet conduit (3) both remain sterilely fixed to the rigid inletconduit (5) and rigid outlet conduit (6) throughout the filling,freezing, storage and thawing steps. And while the currently depictedrigid conduits are of the spike port variety, the cryopreservation bagmay also employ FEP barb ear stubs.

As shown in FIG. 1, the bag has a first fluorinated ethylene propylene(FEP) enclosure (7), which is adapted to aseptically receive and containa volume of biological materials (e.g. cells). The first enclosure (7)is in fluid connection with a rigid FEP inlet conduit (5), which isconnectable to a first flexible PVC tubing (2). The first enclosure isalso in fluid connection with a rigid FEP outlet conduit (6), which isconnectable to a second flexible PVC tubing (3). The bag also includesan FEP pouch (8), which is initially open at one end (9), and which isotherwise contiguous with enclosure (7), but not fluidly connectedtherewith owing to a seal (10) between enclosure (7) and pouch (8). Therigid conduits (5, 6) are thus sealably engaged with, and encircled by,the FEP that makes up the enclosure (7) and pouch (8), and the pouch (8)is neither in fluid communication with the first enclosure, nor theinlet (5) nor outlet (6) ports.

As shown in FIGS. 1A and 1B, the pouch (8) extends sufficiently farenough such that when the first enclosure (7) has been filled with thebiological material, the PVC tubes may be withdrawn into the pouch (seeFIG. 1C), which is then thermosealed at a point approximately indicatedby the letter “S,” to form a second enclosure (ii), which now containsboth PVC tubes (2, 3), which have themselves been aseptically sealed(marked in FIG. 1C with the letters “AS”). The bag (1) also contains anorifice (12), which is suitable for receiving a means for hanging thebag (e.g. to facilitate filling and emptying of biological material fromthe bags). Any suitable label (20) may be imprinted on the bag (1), andideally, should be located in the portion (21) of the bag that containsthe hanging orifice (12). This portion (21) is sealably separated fromthe rest of the bag by a thermoseal (22) between it and enclosure (7).

What is claimed is:
 1. A high capacity, closed, cryopreservation cellbanking system, comprising: a. a user interface for controlling andmonitoring the dispensing of liquid biological materials into aplurality of high capacity, liquid nitrogen temperature resistantcryopreservation bags; b. a plurality of cryopreservation bags, each bagcomprising: i. a first fluorinated ethylene propylene (FEP) enclosure;ii. at least two sterile-weldable fluid conduits and adapted for use ina high capacity biological material, closed cryopreservation bankingsystem; iii. a first rigid FEP inlet conduit, in fluid connection withthe first FEP enclosure, and connectable to the first of the twosterile-weldable fluid conduits, wherein said first conduit is a firstflexible PVC tube; iv. a second rigid FEP outlet conduit, in fluidconnection with the first FEP enclosure, and connectable to the secondof the two sterile-weldable fluid conduits, wherein said second conduitis a second flexible PVC tube; and v. a FEP pouch, which is initiallyopen at one end, and which is contiguous with the first FEP enclosure,but thermosealed therefrom, and encircling both the rigid inlet conduitand the rigid outlet conduit, such that the pouch is neither in fluidcommunication with the first enclosure, nor the inlet nor outlet ports;and wherein the pouch extends sufficiently far enough such that when thefirst enclosure has been filled with the biological material, the PVCtubes may be withdrawn into the pouch, which is then thermosealed toform a second enclosure, which now contains both PVC tubes; c. aplurality of fluid connections, adapted to fill the plurality of bags;d. a thermo-sealing means, for sealing the sterile-weldable fluidconduits and bags; and e. a plurality of cassettes for containing,freezing, storing & thawing the bags.
 2. The system of claim 1, whereinthe second enclosure of the bag contains a sleeve or other means forreceiving and containing a label, which may be used to reciteinformation about the bag's contents.
 3. The system of claim 1, whereinthe rigid FEP inlet conduit is connected to the inlet flexible PVCtubing via a rigid plastic barb-type taper connector, and wherein therigid FEP outlet conduit is connected to the outlet flexible tubing viaa rigid plastic barb-type connector, each connector tapered on bothsides such that they can fit tightly inside their respective conduitsand PVC tubing.
 4. The system of claim 2, wherein the conduits furthercomprise retaining rings.
 5. The system of claim 2, wherein the secondenclosure protects the PVC tubes against damage and contamination thatcan occur during freezing, storing or thawing of the bag.
 6. The systemof claim 1, wherein the bag has been filled with the biological materialand wherein the PVC tubes have been withdrawn into the thermosealedsecond enclosure.
 7. The system of claim 6, wherein the second enclosurefurther contains a label.
 8. The system of claim 1, wherein eachcryopreservation bag further comprises: a. a porous filter, affixed toand in fluid communication with the bag's second PVC tube, which tube isfluidly connected to the bag's rigid FEB outlet conduit, said filterallowing for gas sterilization of the bag; and b. an orifice, which issuitable for receiving a hangar for hanging the bag; wherein the firstand second PVC tubes both remain sterilely fixed to the rigid inlet andoutlet conduits, respectively, when the bag is being filled, frozen,stored or thawed.
 9. A closed system process for banking large volumesof cells using the system of claim 1, comprising the following steps: a.connecting the high capacity bag(s) to the high capacity closed bankingsystem; b. bringing a source of cells into fluid connection with thesystem; c. allowing the cells to come into fluid contact with the bagsand to fill each bag to a desired capacity; d. asepticallythermo-sealing each of the inlet PVC tubes; e. withdrawing both theinlet tubing and the outlet tubing into each pouch; f. thermo-sealingeach pouch to enclose and protect the PVC tubes and the labeling; g.placing the bags into the cassettes; and h. freezing the bags withintheir respective cassettes thereby banking the large volumes of cells.10. The process of claim 9, further comprising the following steps: a.exposing each sealed bag to a water bath containing water at a suitablethawing temperature; b. cutting the thermo-sealed enclosure to allowaccess to the outlet or inoculation conduit; c. sterilely welding theinoculation conduit to tubing, which is in conditional fluidcommunication with a target bag, vessel or bioreactor; d. draining eachbag into the target bag, vessel or bioreactor; thereby thawing anddispensing the banked cells.